Shift changes, raw material delays, machine breakdowns, and rush orders disrupt static spreadsheets in minutes. Eliama Dahlia dynamically re-sequences your production floor in real time, orchestrating machines, tooling, labor, and inventory to maximize throughput.
Models hard constraints — tooling compatibility, operator certifications, thermal cure times, line capacities — alongside soft constraints: minimizing setup washouts, prioritizing high-margin accounts, avoiding peak-hour energy tariffs.
When an unexpected event happens — an injection mold cracking, a raw material delivery missing its slot — Dahlia re-optimizes the plant schedule in under a minute, re-routing jobs to parallel lines while protecting downstream OTIF deadlines.
Dahlia clusters production runs by shared attributes — color profiles, packaging sizes, alloy compositions, chemical cleanliness thresholds — directly slashing hours wasted on sanitation and mechanical retooling.
Floor managers maintain complete governance. Dahlia provides what-if scenario previews — displaying the cost, throughput, and delivery impacts of competing schedules — requiring explicit manager sign-off before dispatching tickets to the MES.
PRESENTATION LAYER
AGENTIC FABRIC & SOLVER ENGINE — FLORAOS
POLICY & AUDIT GOVERNANCE ENGINE — Deterministic Verification · Role-Based Human Approval Gates
FLORAOS ENTERPRISE ONTOLOGY
Unified Semantic Graph: Equipment ⇄ Work Orders ⇄ Materials ⇄ Suppliers ⇄ Sensor RunsBIDIRECTIONAL INTEGRATION RUNTIME — CONNECTORS
FloraOS avoids point-to-point synchronization and brittle ETL pipelines by establishing a model-driven semantic ontology. Operational reality is mapped into unified digital entities — Asset, Batch, WorkOrder, ProductionConstraint, MaterialSKU, SupplierContract. When Protea detects an anomalous vibration, it does not see an isolated float value: it associates that signal with the asset, reads its active batch, checks work-order history, and alerts the certified technician on duty.
SAP S/4HANA and ECC are read via NetWeaver RFCs, OData v4 and SAP Event Mesh, and written through transactional BAPIs that stage draft actions — no change touches production ledgers without passing SAP validation schemas. Dynamics 365 syncs via Dataverse webhooks and OData batch writeback for human review. On the plant floor, lightweight edge runtimes subscribe to OPC UA and MQTT streams inside the DMZ, with indexed querying of PI, InfoPlus.21, TimescaleDB and InfluxDB historians.
Kervalt runs either inside the FloraOS enterprise architecture or standalone for SMEs. In enterprise deployments it is the Confidential Intelligence Layer: while Protea and Dahlia process telematics and schedules, Kervalt ingests highly sensitive records — supplier agreements, patents, shift logs, board risk registers — with Tafari parsing multilingual text, Griot mapping relationships across legacy archives, and Elimu cryptographically grounding every output before it reaches an operator.
Your enterprise does not run on clean, centralized databases. It runs on decades of SAP transactions, proprietary SCADA historians, custom MES platforms, and fragmented documentation. FloraOS bridges this divide — a unified ontology that turns historical systems of record into active systems of intelligence. No rip-and-replace required.
FloraOS connects via native SAP BAPIs, Dynamics OData endpoints, and standard industrial OPC UA protocols. Your source systems remain the single point of truth.
When FloraOS optimizes a production sequence or schedules an emergency pump overhaul, it runs deterministic mathematical solvers and rule-based verification. Generative models only assist with semantic parsing and contextual summarization.
Through dedicated European bare-metal infrastructure — anchored by Kervalt — your intellectual property, plant telemetry, and internal records remain strictly under European jurisdiction.